This carbon dioxide, which stays within the system and is not released as a greenhouse gas, can get much hotter than steam — 1,290 degrees Fahrenheit or 700 Celsius.
ALBUQUERQUE, New Mexico — For the first time, Sandia National Laboratories researchers delivered electricity produced by a new power-generating system to the Sandia-Kirtland Air Force Base electrical grid.
The system uses heated supercritical carbon dioxide instead of steam to generate electricity and is based on a closed-loop Brayton cycle. The Brayton cycle is named after 19th century engineer George Brayton, who developed this method of using hot, pressurized fluid to spin a turbine, much like a jet engine.
Supercritical carbon dioxide is a non-toxic, stable material that is under so much pressure it acts like both a liquid and a gas. This carbon dioxide, which stays within the system and is not released as a greenhouse gas, can get much hotter than steam — 1,290 degrees Fahrenheit or 700 Celsius. Partially because of this heat, the Brayton cycle has the potential to be much more efficient at turning heat from power plants — nuclear, natural gas or even concentrated solar — into energy than the traditional steam-based Rankine cycle. Because so much energy is lost turning steam back into water in the Rankine cycle, at most a third of the power in the steam can be converted into electricity. In comparison, the Brayton cycle has a theoretical conversion efficiency upwards of 50 percent.
“We’ve been striving to get here for a number of years, and to be able to demonstrate that we can connect our system through a commercial device to the grid is the first bridge to more efficient electricity generation,” said Rodney Keith, manager for the advanced concepts group working on the Brayton cycle technology. “Maybe it’s just a pontoon bridge, but it’s definitely a bridge. It may not sound super significant, but it was quite a path to get here. Now that we can get across the river, we can get a lot more going.”
Getting power to the grid
On April 12, the Sandia engineering team heated up their supercritical CO2 system to 600 degrees Fahrenheit and provided power to the grid for almost one hour, at times producing up to 10 kilowatts. Ten kilowatts isn’t much electricity, an average home uses 30 kilowatt hours per day, but it is a significant step. For years, the team would dump electricity produced by their tests into a toaster-like resistive load bank, said Darryn Fleming, the lead researcher on the project.
“We successfully started our turbine-alternator-compressor in a simple supercritical CO2 Brayton cycle three times and had three controlled shutdowns, and we injected power into the Sandia-Kirtland grid steadily for 50 minutes,” Fleming said. “The most important thing about this test is that we got Sandia to agree to take the power. It took us a long time to get the data needed to let us connect to the grid. Any person who controls an electrical grid is very cautious about what you sync to their grid, because you could disrupt the grid. You can operate these systems all day long and dump the power into load banks, but putting even a little power on the grid is an important step.”
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